Send Message
KAIAO RAPID MANUFACTURING CO., LTD 86-755-81475061 kaiao@cn-rp.com
Industrial Lamp Mould Vacuum Casting Mirror Polish High Accuracy

Industrial Lamp Mould Vacuum Casting Mirror Polish High Accuracy

  • High Light

    vacuum injection molding

    ,

    silicone rapid prototyping

  • Product Name
    Lighting Prototyping
  • Advantage
    High Quality
  • Painting Colors
    Custom
  • Application
    Light Guides
  • Minimum Thickness
    0.5mm
  • Highest Polish Surface Finish
    #2000 Sanding Paper
  • Place of Origin
    Guangdong, China
  • Brand Name
    KAIAO
  • Model Number
    Customized
  • Minimum Order Quantity
    1 unit
  • Price
    Negotiable
  • Packaging Details
    Carton box or wooden box
  • Delivery Time
    2-3 days express
  • Payment Terms
    WU, TT, PayPal/ VISA
  • Supply Ability
    100000 Piece/Pieces per Month custom manufacturer

Industrial Lamp Mould Vacuum Casting Mirror Polish High Accuracy

Rapid CNC machining for automotive lighting prototypes (Lighting prototyping)

 

Specifications:

 

largest working platform 1400*700*600mm
Smallest tool on optical teeth R0.15mm
Minimum thickness 0.5mm
Highest polish surface finish #2000 sanding paper
Painting colors Any colors

 

Quick Detail:

 

Now due to the pursuit of high quality life, the quality standard toward the automotive parts is getting higher and higher now. In this case, the improvement for the current machining ways toward the automotive parts especially the automotive lighting products such as the headlamps and light guides is getting more technology necessary. For example the lighting prototyping parts of Audi, BMW, Benz are already pursuing the high transparent by applying the diamond tool to machine the optical teeth, making the automotive lighting manufacturers have to improve such technology and spend more cost in diamond tools development.

 

Description:

  1. CNC clear lighting prototypes

Rapid prototyping of automotive clear lighting prototypes is the quick turnaround by using CNC machines to machine transparent PMMA or polycarbonate material. The slower the tool goes on while machining, the better machine surface the part will be. For clear light guides, the last smallest tool on the optical teeth is normally the R0.15 mm which will take many hours to finish the last step. As the PMMA material is fragile and easy to break, thus will need to pay a lot of attention when proceed the machining.

As clear lighting parts are transparent, thus the most important thing is the cosmetic should be perfect. However, when the parts are over the length of CNC platform working stage, the parts will need to split, in this case, the gluing technology and polishing toward the bonding mark is super important. The best is to apply the splitting on the step areas so that the bonding mark can be covered together with the step. Then together with the polishing process, it will make the bonding mark as smallest as possible to keep the original clear cosmetic without breaking the lighting routine as well.

  1. Vacuum casting clear lighting prototypes

The lighting industry now is in the progress of casting 2K parts in both black and clear material or red and clear material. To fulfill this, the first thing is the material must be the same otherwise different material will cause reaction with bubbles, then the whole casting part will be discard and need to remake, this will waste time and cause higher cost.

The masters of the 2K parts have to be in the same finish, the black lens need to paint as black first, the glue with the clear lens and make 2 silicone molds, one is the complete 2K part mold, one is the black lens mold, then we casting the black lens first, and then put the black casting lens into the silicone mold, and continue to casting the clear lens, after getting the complete 2K lens, apply mirror polish again to make the whole part in a good surface.

  1. Post finishing of lighting prototypes

3.1 The first is the mirror polish on clear lighting prototypes. Except optical teeth will not do any hand work polish, other clear surface will need to apply such process after finish CNC machining. To remove the tool marks we will need to use #400 and #600 sanding paper first, then to #1000 sanding paper and even #1500 to get a good surface, the polishing paste for PMMA is special and with this can remove the sanding paper marks, and after this the final part will be completed.

 

3.2 The second is the post treatment. Painting is the most comment finish with different colors, for example black matte, black glossy, red glossy or clear black and clear black, all of such finish are available and professional in us, even there are some clients would like to do painting in us even they make the raw parts by their own.

 

3.3 The third post finish that we would like to introduce is the plating. Most of the lighting reflectors will need to do plating to improve the lighting result. The plating finish that we apply on reflectors is rich and high quality.

 

Competitive Advantage:

 

high mirror polish surface

good quality post finish

Low cost

quick lead time

 

Applications:

 

automotive bezels

Automotive headlamps

light guides

automotive reflectors

 

Advantage:


1. High quality.
2. Competitive price.
3. Fast delivery time.
4. Variety models and specifications.
5. Professional manufacturer.

 

KAIAO's Services:


1. CNC rapid prototyping.
2. SLA/SLS rapid prototyping.
3. Vacuum Casting/ Urethane Casting.
4. Silicon Mould /RTV Molding.
5. RIM (Reaction Injection Molding)
6. Plastic Injection Molding
7. Rapid Pressure Die Casting
8. Finishing ( polishing, Vapor polishing Glass Bead-blasting, UV painting, Silk Screening, Laser Etching, Anodizing, Plating, Power Coating )
9. Quality Assurance

 

About Us

 

KAIAO has been a leader in Rapid Product Development (RPD) services for over 20 years. We are the earliest and the largest rapid prototyping, rapid tooling and rapid molding manufacturer in the main land of China.

We are looking forward to long term cooperation with customers, we will make best service and after sales service for all of our customers. If you have any inquiry, please don’t hesitate to contact us. We will reply you at the first time as we can.

 

FAQ

 

1. Q: Are you a factory or trading company?
A: We are a factoru. We have about 20 years experiences in making prototypes business.


2. Q: What is your MQQ? Can we get some samples from you?
A: 1 pcs. We are honored to offer you samples, you just need to pay the freight cost and the sample fee.

 

3. Q: If i need make the prototype, could you tell me the procedure?
A: Step 1st, pls send us your 3d files in your available from (Pro/Engineer/ CAD/ CAM/ IGS/ STP/ UG) and (ect: polish/ painting and so on);
2nd, The quotation will be given, comfirm the order;
3rd, 50% Desposit before making order and the balance after sending the photos of the finished items;
4th, shiping
5th, after sales service;
6th, give us your suggestion about this prototypes so that let us do better. Thanks very much.

 

4. Q: Which payment terms do you accept?
A: T/T, Westen Union